Robotic Palletizing Systems

For more than 40 years Choice Bagging Equipment has been supplying high quality, cost effective, robotic palletizing systems built to perform. We know that many customers using manual labor to palletize bags realize it is a bottleneck or weakness in their process. By partnering with us they can easily implement an automatic palletizer machine to address this deficiency and produce the highest return on investment. Not to mention the improved workplace safety they’ll achieve by eliminating a tedious, dangerous physical task. Lastly, an automatic bag palletizer ensures bags are uniformly stacked on every pallet.

We have several system layouts that fit virtually any application. However, we can also design a custom configuration for an existing area within a plant. In slower speed operations our robotic palletizing system stacks pallets directly on the floor. For increased speed and productivity add automatic empty pallet dispensers, filled pallet transfer conveyors and automatic stretch wrappers.

Model 3100 Hot Swap Bag Palletizer

Our Model 3100 robotic bag palletizer is typically used in applications stacking between 1-12 bags per minute. This palletizer machine automatically accumulates and indexes filled bags to a pick station where it stacks the bags onto pallets. In addition, the palletizing work cell has two pallet stacking stations. Bags are placed by the robotic palletizer on one of the stations in a pre-programmed pattern that builds layer by layer until the pallet is completed. After the pallet is finished, the robot pivots to the other side of the work cell. Consequently, an operator can safely enter and remove the filled pallet and reload an empty one so the process can begin again.

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Model 3200 Fully Automatic Bag Palletizer

Model 3200 is an automatic palletizer machine frequently used for applications stacking between 12-24 bags per minute. It accumulates and indexes filled bags to a pick station where they are stacked onto pallets. The palletizing work cell also includes a de-stacker to dispense empty pallets and index them onto a conveyorized bag palletizing station. During palletizing, bags are placed on the pallet by the machine layer by layer in a pre-programmed pattern. Once full, the pallet is indexed out of the cell onto an accumulation conveyor or a fully automatic stretch wrapper and the process repeats.

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EZ Loader

An EZ Loader pallet carousel is designed to be a true ergonomic tool in every sense of the word. As a result it eliminates the worker bending by automatically raising and lowering pallets during loading or unloading, without the use of mechanical springs. Even more, EZ Loaders allow pallet rotation and as the load weight changes, the EZ Loader pallet carousel automatically adjusts, keeping the top of the load at a convenient working height. Accordingly the patented pneumatic operating system, found only in the EZ Loader, is the top choice of industry professionals worldwide.

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Versatile Palletizer Machine Types

Choice Bagging’s robotic palletizer systems are designed to be versatile, with a bag inflow that can be added in any direction. The operator platform and auxiliary air table can also be reconfigured for the specific needs of the client and require very little floor space. Most importantly, it’s helpful to remember that different pieces of machinery can be pieced and milled together using bag handling conveyors to form a custom palletizer system.

Considerations When Choosing an Automatic Palletizer Machine

First, consider that an automatic palletizer machine stacks a better-quality load thus reducing product damage during shipment caused by irregular loading. Next, understand that worker safety and compliance requirements are diminished as there’s no need to adhere to OSHA weight and repetitive motion limits with this equipment. Third, note that hand stacking slows down production making it impossible to ignore our cost effective, small-footprint palletizers. Lastly, remember there are many other factors to think about when choosing an automatic palletizer machine over conventional pallet loading. They include production throughput, space, traffic patterns, distance from the packaging to the palletizing area, secondary packaging and stability of the finished load to name just a few.

Benefits of Using Robotic Bag Palletizing Systems for Manufacturing

Robotic palletizing systems for manufacturing address the need to ship a large volume of cases of varying sizes and shapes for direct-to-store delivery. Deploying the right palletizing system also provides a leaner, cleaner and safer manufacturing environment. Finally, Choice Bagging customers that invest in robotic palletizing systems often see other important benefits. They include dramatically reduced labor costs, lower risk of contamination, improved safety and accuracy, less product damage during transport and easy scalability of operations.